Making aperiodic monotiles from layered card stock
Posted: March 25th, 2023, 10:31 pm
How often does a result in pure mathematics arrive just in time to practice a new crafting skill? Only once in my lifetime so far.
I have a Cricut, which cuts thin material very well, but I don't have a 3D printer, and I have been getting around this by coming up with ways to make thicker pieces out of layered card stock. I finally have a reliable method, though it is still rather labor-intensive for making a lot of tiles. It takes at least a few minutes per piece, mostly in the gluing stage. Cutting also takes time, but I can do something else while it happens. Since I'm using 8 layers of card stock per piece, even the process of peeling layers off the Cricut mat cannot be ignored.
Still, the opportunity was too good to pass up. Here is a patch of a tiling based on 14 of the recently discovered aperiodic monotile. These pieces are pretty small. The long edge of the kite is 7mm.
You may be wondering why they all have +-shaped holes. That's an artifact of the construction process. I assemble the layers on a Lego technics axle, and dip the whole thing in thinned-down white glue (Elmers) with the layers slightly apart. That gets the glue between all the layers. Next I use a spinner, also built of Lego technics pieces to spin off the excess glue. The gear ratios are such that the piece spins 45 times each time I turn the handle, which provides sufficient centrifugal force. Once the glue is mostly off, I can squeeze the layers together and let it dry. Fortunately, this is non-toxic even if it's a little messy. I spin it lowered into the cup or I would be splattering glue all over the place.
Finally, here are the layers after cutting. I removed the sheet they're cut out of, which is about 0.25mm thick. Another step is getting all those little +-signs off the Cricut mat. I have been saving them as confetti, maybe to include in a clear resin coaster.
Note: The holes can be covered with two more layers of card stock top and bottom. Or if I want to get fancy, I could fill them with air-dry clay and paint them over with acrylic paint. It would make sense to color top and bottom differently so flipped tiles would be visible.
I have a Cricut, which cuts thin material very well, but I don't have a 3D printer, and I have been getting around this by coming up with ways to make thicker pieces out of layered card stock. I finally have a reliable method, though it is still rather labor-intensive for making a lot of tiles. It takes at least a few minutes per piece, mostly in the gluing stage. Cutting also takes time, but I can do something else while it happens. Since I'm using 8 layers of card stock per piece, even the process of peeling layers off the Cricut mat cannot be ignored.
Still, the opportunity was too good to pass up. Here is a patch of a tiling based on 14 of the recently discovered aperiodic monotile. These pieces are pretty small. The long edge of the kite is 7mm.
You may be wondering why they all have +-shaped holes. That's an artifact of the construction process. I assemble the layers on a Lego technics axle, and dip the whole thing in thinned-down white glue (Elmers) with the layers slightly apart. That gets the glue between all the layers. Next I use a spinner, also built of Lego technics pieces to spin off the excess glue. The gear ratios are such that the piece spins 45 times each time I turn the handle, which provides sufficient centrifugal force. Once the glue is mostly off, I can squeeze the layers together and let it dry. Fortunately, this is non-toxic even if it's a little messy. I spin it lowered into the cup or I would be splattering glue all over the place.
Finally, here are the layers after cutting. I removed the sheet they're cut out of, which is about 0.25mm thick. Another step is getting all those little +-signs off the Cricut mat. I have been saving them as confetti, maybe to include in a clear resin coaster.
Note: The holes can be covered with two more layers of card stock top and bottom. Or if I want to get fancy, I could fill them with air-dry clay and paint them over with acrylic paint. It would make sense to color top and bottom differently so flipped tiles would be visible.